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Why Start Force Uses TPU Cables in DC Fast Charging

The Rise of Electric Vehicles and the Demand for Charging Cables:

The rapid development of the electric vehicle (EV) industry has led to a surge in demand for charging piles. As a crucial component of charging piles, cables must possess superior performance and reliability to ensure safe and efficient charging.

Unique Requirements for Charging Cables:

Charging cables are exposed to various harsh environmental conditions, including sunlight, moisture, and extreme temperatures, necessitating high UV resistance and low-temperature tolerance. Moreover, the cables must withstand mechanical stress such as dragging, twisting, bending, and stretching during the charging process. Therefore, enhanced flexibility and excellent chemical resistance are essential to prevent mechanical damage and corrosion.

Functional and Safety Requirements:

In addition to power transmission, charging cables also facilitate data communication and, in some cases, enable automatic control functions. To ensure safety during high-current charging, the cables must exhibit excellent insulation properties, high temperature resistance, and aging resistance. Furthermore, they must meet strict flame retardancy standards with low smoke emission to minimize environmental pollution and potential fire hazards.

Market Growth and Key Players:

The charging equipment market, including charging cables and connectors, is poised for significant growth in the coming years. This growth is driven by the increasing adoption of EVs and supportive government policies in major markets like China, the European Union, and the United States. Prominent players like Start Force are actively contributing to this market expansion by providing innovative and high-quality charging solutions.

Advantages of TPU Cables:

Among various cable materials, TPU (thermoplastic polyurethane) stands out as the preferred choice for charging piles due to its exceptional properties:

1. Superior Mechanical Performance:

  • High tensile strength (over 25 MPa) and elongation at break (over 500%)
  • Excellent load-bearing capacity, impact resistance, and shock absorption

2. Outstanding Temperature Resistance:

  • Wide service temperature range (-50°C to 120°C)
  • Suitable for harsh environments, including extreme cold weather

3. Enhanced Durability:

  • High tear strength (over 80 kN/m) prevents cracking of the cable jacket
  • Excellent resistance to abrasion, oil, hydrolysis, and weathering

4. Superior Safety Features:

  • Halogen-free and low-smoke flame retardancy
  • Minimizes environmental impact and fire risks

5. Cost-effectiveness:

  • Thinner cable jacket compared to traditional materials
  • Reduces material consumption and overall costs
  • Longer service life and lower maintenance requirements

Start Force’s Choice of TPU Cables:

Start Force prioritizes the safety, reliability, and efficiency of its DC charging piles. By incorporating TPU cables, Start Force ensures superior performance and durability in challenging environments, meeting the stringent requirements of the EV industry. Furthermore, TPU cables contribute to the overall cost-effectiveness and environmental sustainability of Start Force’s charging solutions.

In conclusion, the use of TPU cables in Start Force’s DC charging piles demonstrates the company’s commitment to providing innovative and high-quality products that meet the evolving needs of the EV market.



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Total ev charging solution from compact, high quality AC wallboxes, reliable DC fast charging stations with robust connectivity, to innovative ev charger charging systems.